Services

To ensure the safety of our quality control projects, we utilize a range of precision measurement tools and equipment, including:

• Granite Surface Plates: Provide a stable and flat reference surface for measurements.
• CNC CMM (Accurate-Spectra): With dimensions of 600 x 800 x 500 mm and an accuracy of 0.003 mm, this tool ensures precise measurements.
• Digital Micro Height Gauge (Mitutoyo): Measures up to 900 mm with an accuracy of 0.001 mm for fine adjustments.
• Digital Vernier Height Gauge (Mitutoyo): 600 mm range with an accuracy of 0.01 mm for detailed height measurements.
• Slip Gauges Set: Used for setting and checking measurements with high precision.
• Digital Verniers (Mitutoyo & Tessa): Available in ranges of 0 to 150 mm, 200 mm, and 300 mm for various measurement needs.
• Verniers (Mitutoyo): Available in ranges of 0 to 150 mm, 200 mm, 300 mm, 600 mm, and 1000 mm for versatile measurement applications.
• External Micrometers Digital (Mitutoyo): Ranging from 0 to 25 mm and 50 mm with high accuracy for external dimensions.
• External Micrometers (Mitutoyo): Ranging from 0 to 25 mm, 50 mm, 75 mm, and 100 mm for precise measurements of external features.
• Internal Micrometers: Used for accurate measurement of internal dimensions.
• Bore Gauges: Essential for measuring the diameter of holes with precision.
• Dial Gauges: Available with resolutions of 0.01 mm and 0.001 mm for detailed measurements.
• Magnifier - 20X: Assists in the visual inspection of small details.
• Thread, Ring, and Plug Gauges: Available in all sizes for checking thread dimensions and fittings.
• Pin Gauges: Available in all sizes for precise hole diameter measurement.

To determine the cost of a welding project in aerospace manufacturing, we follow a detailed and systematic approach that includes:

1. Project Scope and Requirements: We begin by defining the project scope, including the specifications, materials, and welding processes required. Understanding the complexity and scale of the project helps in accurately estimating costs.

2. Material Costs: We assess the types and quantities of materials needed, including welding consumables (e.g., electrodes, filler materials), base metals, and any other required materials. Material costs are calculated based on current market prices.

3. Labor Costs: We estimate the labor required for the project, including the time needed for welding, preparation, inspection, and any post-weld treatments. Labor costs are determined based on the skill level of the welders and the duration of the project.

4. Equipment and Tooling: We evaluate the costs associated with the use of welding equipment and tooling. This includes the depreciation or rental costs of welding machines, fixtures, and safety equipment.

5. Overhead Costs: We account for indirect costs such as facility overhead, utilities, and administrative expenses. These costs are typically allocated based on the percentage of the project’s contribution to overall production.

6. Quality Control and Inspection: Costs for quality control measures, including inspections, testing, and certification, are included. These are essential to ensure that the welds meet aerospace standards and specifications.

7. Project Management: We include costs for project management, which covers planning, coordination, and oversight to ensure the project is completed on time and within budget.

8. Risk and Contingency: We factor in a contingency amount to cover any unforeseen issues or risks that may arise during the project. This helps in managing potential cost overruns.

9. Regulatory and Compliance Costs: We account for costs related to compliance with aerospace industry standards and regulations, including any necessary documentation, certifications, or audits.

10. Final Review and Quotation: After compiling all the costs, we conduct a final review to ensure accuracy and completeness. A detailed quotation is then prepared and provided to the client, outlining all cost elements and justifications.

By carefully considering these factors, we ensure that our cost estimates for welding projects are accurate, transparent, and reflective of the true cost of delivering high-quality aerospace components.